An Electric Flat Die Wood Pellet Mill is a specialized machine designed to process wood and other biomass materials into pellets using an electric motor as its power source. These output pellets are highly efficient and serve various purposes, including biomass fuel for heating, animal bedding, animal feed, and organic fertilizers. The electric flat die pellet mill are the most commonly used types of pellet mills, particularly in small to medium-scale pellet production. They are plug-and-play, requiring only a stable power source and a dry, ventilated workspace. We offer flat die wood pellet mills with capacities ranging from 100 kg/h to 900 kg/h. Whether for home use or small commercial pellet production, there is a suitable pellet mill for you.

The flat die design is known for its simplicity, cost-effectiveness, and versatility in pellet production. Compared to the ring die wood pellet mill, the flat die design refers to the configuration of the die and rollers, where the die is positioned horizontally and the rollers rotate to press the raw material through the holes of the die to form pellets. The electric motor provides the power necessary for the rotation of the die and rollers, making it suitable for places with reliable electricity sources. The raw materials for making biomass pellets are easy to obtain, like wheat straw, sunflower stalks, forestry wastes, wood chips, etc. Since the unique characteristics of easy operation, low consumption, competitive price, and environmentally friendly, our Electric Flat Die Wood Pellet Mill is a good choice for small biomass pellet production plants.

Capacity: 300-500 kg/h

Capacity: 500-700 kg/h

Capacity: 700-900 kg/h

Additional:
Die and roller are made from 20 CrMnTi
Die size is customizable 6mm, 8mm, 10mm, and 12mm.

Applications of the industrial wood pellet machine

This type of biomass pellet machine can be used for pelletizing various biomass materials, such as: sawdust, corn stalks, wood chips, rice husks, cotton stalks, cottonseed skins, weeds and other various crop stalks and factory waste, granulation of materials with low bonding rate and difficult to form, and can also be used for low-temperature granulation of biological fertilizers, organic fertilizers, compound fertilizers, etc.

Additional:
Die and roller are made from 20 CrMnTi
Die size is customizable 6mm, 8mm, 10mm, and 12mm.

Small Electric Flat Die Wood Pellet Mills Ready For Delivery

Applications of the small flat die pellet machine

1. It is mainly suitable for crude fiber granulation, such as corn stalks, wood chips, rice husks, cotton stalks, cottonseed skins, weeds and other various crop stalks and factory waste, granulation of materials with low bonding rate and difficult to form.
2. The household small pellet machine can also be used to making animal feed and livestock bedding.
3. They can also be used for low-temperature granulation of biological fertilizers, organic fertilizers, compound fertilizers, etc.
Contact us to let us know your special requirements.

1. The pressing wheels are evenly distributed, running smoothly, and the pressing area is large to improve production efficiency.
2. The screw center pressure adjustment structure is adopted, and the mold gap is adjustable, which is suitable for different materials and ensures the pressing effect.
3. The pellet machines are equipped with a variety of aperture molds from Φ6-Φ30mm, which can adapt to pelletize different materials to achieve the best benefits.
4. The main working parts (die plate, pressure roller) are made of alloy steel. After heat treatment, the hardness can reach more than 50, which ensures continuous operation and long service life.
5. Simple structure, easy to operate, runs stably and can work continuously. The pressed pellets have the advantages of high density, high combustion value, low moisture, and low ash content.
6. The pellet machine gearbox adopts high-precision gear transmission, four sets of gears are docked, and the hydraulic oil delivery system can automatically circulate oil between the gearbox and the main shaft bearing. When the machine is working, the oil delivery pump is synchronous in continuous work. The machine works under the circulation of oil to extend the service life of the main shaft and gearbox gears.

1. Electric Motor:
The electric motor is the heart of the biomass pellet mill, providing the power necessary for the entire pelletizing process. The motor can vary in size and power, depending on the pellet mill’s capacity.
2. Flat Die:
The flat die is a circular plate with numerous holes through which the compressed raw materials are forced to form pellets. The size and number of the holes determine the size of the pellets produced. The die is typically made of durable steel to withstand the pressures of pelletizing.
3. Rollers:
Rollers are cylindrical components that press the raw biomass material against the flat die. They rotate around the die, ensuring that the material is evenly compressed and forced through the die holes to form good-quality pellets.
4. Feeding System:
A hopper delivers the raw materials into the chamber of the wood pellet mill. It ensures a consistent flow of material into the die, maintaining steady pellet production.
5. Compression and Pelletizing Chamber:
In the pelletizing chamber, the biomass material is compressed and forced through the die-holes by the rollers. The heat generated during this process binds the raw material together, forming uniformity biomass pellets.

Flat Dies And Rollers For Flat Die Wood Pellet Mills

Flat Die Wood Pellet Mill Structure

Working Principle of a Small Wood Pellet Mill

1. Cost-Effective: Electric flat die wood pellet mills are generally more affordable compared to other types of pellet mills. They are ideal for small to medium-scale production, offering good value for money.
2. Simple Operation: These wood pellet mills are relatively simple to operate, requiring less training for operators. The chamber is visibility when pelletizing, so you can solve the problem in time. The electric motor provides smooth, continuous operation, and the system is easy to control.
3. Low Maintenance: The flat die design is less complex than ring die mills, which means there are fewer parts that need regular maintenance. This makes the pellet mill easier to maintain and keep in good working condition.
4. Versatility: Electric flat die wood pellet mills can process a wide variety of raw materials, including sawdust, wood shavings, straw, grass, agricultural waste, and many other wastes or solid powder materials. This versatility makes them suitable for various applications.
5. High-Quality Output Pellets: It adopts high precision gear transmission gearbox, ensuring a reliable and efficient pelletizing process. The pressure exerted by the rollers, combined with the heat generated, ensures that the pellets are dense and uniform in size. This high-quality pellet production is ideal for use as biomass fuel or animal feed.
6. Compact Design: Electric flat die pellet mills are compact and take up less space compared to larger pellet machines. This makes them perfect for small farms, businesses, or homes with limited space. Adopt screw center regulating structure, the clearance between rollers and pellet mill die can be adjusted freely.
7. Customized Dies: The die template and rollers are made of alloy steel. The hardness can be more than 50 after treatment. The die and rollers are very easy and convenient to change. We supply flat die pellet mill dies with diameters of Φ6-Φ30mm for your choice, meeting your different application needs.

1. Biomass Fuel Pellet Production: The primary application of wood pellets is as a renewable energy source, processing biomass materials such as wheat straw, sunflower stalk, forestry wastes, wood chips, and many other wastes into wood pellets for green fuel. Pellets produced by electric flat die mills can be used in pellet stoves, boilers, or even power plants to generate heat or electricity.
2. Animal Bedding: The Flat die wood pellet mill is good equipment for making animal bedding. Wood pellets are highly absorbent animal bedding which helps to reduce your bedding consumption, cleaning time, and disposal quantity. They absorb up to 4 times their weight in moisture and ammonia to keep animal territory cleaner and fresher.
3. Animal Feed: Pellets made from agricultural residues such as straw or grass can be used as animal feed for poultry, livestock, and other animals. The pelletized feed is easy to store, handle, and distribute.
4. Organic Fertilizer: Biomass pellets, particularly those made from plant-based materials, can be used as organic fertilizer. These pellets slowly release nutrients, benefiting soil and plant health.
5. Small-Scale Commercial Pellet Production: Small businesses can use electric flat die wood pellet mills to produce pellets for sale. This is especially beneficial in regions with high demand for biomass fuel or animal feed.
6. Waste Management: Electric flat die mills can help convert agricultural waste, sawdust, or other biomass residues into valuable pellets. This contributes to waste reduction and offers an additional income stream for businesses.

Wood Pellets

Grass Pellets

Straw Pellets

Palm Waste Kernel Shell Pellets

Organic Fertilizer Pellets

Carbon Powder Pellets